Fusion 4200

Safe, Reliable & Efficient Advanced Heat Control All in one portable workhorse This one touch start machine is a site ready Portable Hydronic Heating System with multi-task capabilities. It has undercarriage slots for crane or fork placement, and its light enough to be towed by a pickup. A powerhouse priced for job site performance. Low Pressure Closed Loop System This design is engineered to move heated fluid vertically or sideways on bridge columns, decks or other complex applications without the need for external reservoir tanks. Two centrifugal type pumps and an added air separator are built into the closed loop system, this combination eliminates cavitations issues caused by kinked hoses, or air bubbles from coupler connection points. This low pressure system and active cut off keeps oxygen out, thereby increasing the system’s pumping and heating efficiency. Multi Zone System 6- 700 ft. loops of heavy duty Hydronic hose provides 8,400 sq. ft. thawing area with a 2 ft. on center layout. The use of multiple zones creates higher return temps, providing a faster and more effective thaw. Fewer zones can be used for smaller jobs which maximizes fuel savings. One touch Start Electronic sequenced with one switch; auto fills the system, bleeds both fuel and propylene glycol, pressurizes entire system and fires heaters. High Efficiency boilers The Fusion 4200 is equipped with dual boilers for added dependability. In-line fuel heater creates added fuel efficiency

  • Adds approximately 4% fuel savings
  • Assists boiler performance at higher altitudes
  • Prevent gelling in extreme cold

Removable Manifolds Transportable manifolds can be removed from the enclosure and strategically positioned in the layout or for hard to reach areas. They are compact in design and easily handled by one person. Extension hose can be stored on board. Work duty hose reel Motor and gearbox technology utilize electronic braking, freewheeling capability, two speeds forward and backwards for soft start/stop control during hose layout and take-up. Auto Mix Valve System (AVMS) (option available in Fusion C Series) The Automated Mix Valve System (AVMS) is used to control the overall temperature of all the Zones. The desired return temperature is selected at start up. The supply temperature will automatically adjust to maintain the desired return temp. For example, if the pour is done in warmer day time temperatures and as there is a drop in night time ambient temperature, the AVMS will automatically adjust the supply fluid temperature to maintain the desired return fluid temperature. If fluid temperature drops below the selected setting the Sat/Com system will provide an alarm notification via text. Auto Start FailSafe™ Genset (optional) The Genset backs-up 110 plug-in power when disrupted or can be used as a standalone power supply.

  • Power: 6.0 kw continuous 5.2 kw operating, 4 pole generator
  • Auxiliary Outlet: Extra 20 amp Available
  • Fuel Consumption at full load, .5 gph
  • 1800 rpm

Sat/Com GPS System (optional) The Sat/Com GPS System is available in all the Fusion C series equipment. Via Text Message, notifications are sent for low temperature and low Fuel. Many different users may be notified; even the fuel company for notification for refueling. With the GPS the owner can track their equipment.

Optional C Series Enhancements Available. Click for details.

Fusion 4200 Spec Sheets

LENGTH: 176 IN. (447 CM)
WIDTH: 95 IN. (241 CM)
HEIGHT: 89 IN. (226 CM)
WEIGHT: 7,890 LBS. (3,579 KG)
W/O OPTIONAL GENSET, FULLY FUELED
WEIGHT: 8,640 LBS. (3,919 KG)
WITH GENSET, FULLY FUELED
TONGUE WEIGHT: 1,150 LBS (521.64 KG) WITH GENSET
FUEL CAPACITY: 185 GALLONS (700.30 LITERS)
FUEL REQUIREMENTS: #1 DIESEL FUEL
BOILERS: TWO 210,000 INPUT BTU MODULATING ON DEMAND
PLUMBING: BLACK PIPE, NO COPPER
OPERATING TEMPERATURE: 50ºF – 190ºF
FUEL CONSUMPTION AT FULL OPERATION: 2.5 GPH
BOILER EFFICIENCY: 87% (WITH FUEL PREHEATER)
HEAT TRANSFER HOSE: 4,200 FT. [6 X 700 FT.] X 5/8 IN. ID
(1,280 M [6 X 213 M] X 16 MM ID)
HEAT TRANSFER FLUID: 126 US GALLONS (476.96 LITERS)
HOSE REEL: DIRECT DRIVE TWO-SPEED,
OVERSIZED REEL - SOFT START/STOP
CIRCULATION PUMP: TWO
FILL PUMP: ONE
RESERVE TANK: 14 GAL. (53 LITERS)
THAW AREA: UP TO 8,400 SQ FEET (780.385 M)
SPACE HEATING: UP TO 350,000 BTUS
ELECTRICAL: ONE 120VAC, 20AMP, 60HTZ
ADDITIONAL PUMP REQUIRES 120VAC
BRAKES: ELECTRIC

 

Options/Accessories

 

Remote Manifolds

Remote Manifolds

 

Transportable manifolds when removed from the enclosure can be positioned in your layout as a remote manifold.

Genset

KUBOTA 1400
• 3.0 KW CONTINUOUS, 4 POLE GENERATOR
• FUEL CONSUMPTION AT FULL LOAD, .4 GPH
• 1,800 RPM LIQUID COOLED

Remote Hose Storage

Remote Hose Storage

 

• EASY-SLIDE TRAY
• (2) 50’ 1.25” SUPPLY &
RETURN MANIFOLD
EXTENSION HOSES
• 2 REMOTE
MANIFOLD STANDS

Failsafe Genset

Failsafe™ Genset

 

THE GENSET BACKS-UP
110 PLUG-IN POWER WHEN
DISRUPTED OR AS STAND ALONE POWER
BUILT IN BATTERY TENDER
AND BLOCK HEATER

Hose Reel

Hose Reel

 

MOTOR AND GEARBOX TECHNOLOGY WITH ELECTRONIC BRAKING, FREEWHEELING CAPABILITY, TWO SPEEDS FORWARD AND BACKWARDS.
FUSION 1400
1,400 (WET SPOOL) FEET OF HOSE
FUSION 4200
4,200 FEET OF HOSE.

Hydronic Heat Exchanger

Hydronic Heat Exchanger

 

• 5,000 CFM
• MAX 400K BTU
• ADJUSTABLE BTU OUTPUT
• 3 WAY DUCT CAPABILITY
• 110 / 20 AMP
• REMOTE THERMOSTAT HEAT CONTROL
41L X 28 W X 40H

Flex Temp Curing System

Flex Temp Curing System

 

AUTOMATICALLY CHANGES THE SUPPLY TEMPERATURE BASED ON THE RETURN TEMPERATURE.
ADAPTS TO AMBIENT TEMP. TO KEEP FLUID TEMP. CONSISTENT.

Sat/Com System

Sat/Com System

 

SYSTEM WILL TRACK & ALERT THE USER VIA TEXT MESSAGE OR E-MAIL.
• LOW FUEL LEVEL
• TEMPERATURE
• GPS LOCATION